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Project overview

MINE SITE PUMP CONTROL SYSTEMS

Two mobile pump control systems designed for mine site requirements, variable speed control and basic sequence automation.

Mining & resources · Hunter Valley · Industrial support · Automation & control

Completed pump control systems mounted on mobile skids

Customer need

The customer required two mine site compliant motor control systems for pump operation. Variable speed control and basic sequence automation were needed, along with a durable design suited to the operating environment.

The equipment also needed to meet the site-specific electrical requirements so they could be introduced to site without modification or delays.

What we did

  • Designed and built two identical pump control systems.
  • Integrated variable speed control and pump sequencing.
  • Built each system on a mobile skid with plug-in supply.
  • Built the control panels in our workshop, then put the whole system together onsite.
  • Completed wiring and labelling to AS/NZS 3000 and site requirements.
  • Applied the required site-specific voltage and wiring colours.
  • Provided electrical drawings and operator manual.

How it helped

The mobile skid and plug-in supply simplified transport, setup and connection onsite. Because the systems were purpose-built to meet the mine site electrical requirements, site introduction was completed without modifications or delays.

The completed systems provided simple pump operation, variable speed control and durable equipment suited to the harsh operating environment.

A completed control panel on its galvanised skid frame, with the pump motors below
A completed control panel on its galvanised skid frame, with the pump motors below
The two pump skids from another angle
The two pump skids from another angle
Finished controls, labels and operator interfaces
Finished controls, labels and operator interfaces
Auto and manual selector, with start and stop buttons for the dosing pump and grout pump
Auto and manual selector, with start and stop buttons for the dosing pump and grout pump
Control board nameplate and emergency stop
Control board nameplate and emergency stop
An electrician wiring the open control panel on the skid
An electrician wiring the open control panel on the skid
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