Intralec

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Actual Intralec projects: the sector, what we did and where.

Projects

Fronius battery stack and hybrid inverter on the plywood-lined shed wallHomeowners · Maitland · Solar installation

Maitland rural property solar, battery & backup

What we didInstalled 13.2 kW of Australian-made Tindo Walara solar panels, a 10 kW three-phase Fronius hybrid inverter and a 15.8 kWh Fronius Reserva battery, with whole-property backup.

How it helpedThe finished system provides solar generation, battery storage, power monitoring and backup in one installation, while keeping the equipment contained within the available shed space.

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All-black panels on the house roofHomeowners · Maitland Vale · Solar installation

Solar & 3 phase whole house backup

What we didInstalled 13.2kW of Australian made Tindo solar panels with a Fronius GEN24 10kW hybrid inverter and 15.8kWh Fronius Reserva battery.

How it helpedAfter six months, grid electricity use was practically eliminated, with self-sufficiency sitting between 90% and 96%.

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The finished VSD control panel on the front of the pump skid, with emergency stop and isolatorMining & resources · Hunter Valley · Automation & control

Mine site pump VSD & control system

What we didDesigned and built the VSD and control system, including the control panel, programming and electrical documentation.

How it helpedThe equipment passed introduction to site without delay and operated for the duration of the project without issue.

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Touchscreen interface for onsite facility staffCommercial facilities · Hunter Region · Facility upgrades & improvements

Lighting control system upgrade

What we didInstalled a new C-Bus Wiser controller and touchscreen interface.

How it helpedThe upgraded system restored reliable lighting control throughout the facility while giving onsite staff the ability to make simple schedule and operational changes without relying on contractors.

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One of the new LED area lights on an existing poleCommercial facilities · Thornton · Facility upgrades & improvements

Commercial carpark LED lighting upgrade

What we didCompleted an LED lighting design using the existing poles and cabling.

How it helpedImproved the lighting across the carpark and resolved the recurring circuit trips that had been causing call-outs.

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Fault condition showing sustained starting current before the MCCB tripManufacturing · Newcastle · Advanced fault finding

75 kW compressor fault investigation

What we didCaptured the intermittent fault during motor startup and compared it with normal starting conditions.

How it helpedCapturing the fault provided evidence that was unavailable during the initial inspection.

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Completed pump control systems mounted on mobile skidsMining & resources · Hunter Valley · Automation & control

Mine site pump control systems

What we didDesigned and built two identical pump control systems.

How it helpedThe mobile skid and plug-in supply simplified transport, setup and connection onsite.

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Temporary generator on site, with its connection cables coiled on a palletManufacturing · Hunter Valley · Industrial maintenance

Temporary generator connection for planned Ausgrid outage

What we didThe generator was connected before the outage began, with mains power restored once Ausgrid’s planned network upgrades were complete.

How it helpedProvided temporary power during the planned Ausgrid outage, reducing the time the facility was without power.

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New MCCB installed in the gensetMining & resources · Newcastle · Breakdown support

Mixer genset main circuit breaker replacement

What we didUrgently sourced and installed a replacement MCCB.

How it helpedThe fast repair allowed production to continue with minimal downtime.

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Kitchen lighting in the renovated kitchenArchitects & builders · Newcastle · Architectural homes

Newcastle architectural renovation and extension

What we didCreated a functional switching layout in collaboration with the owners and the architect.

How it helpedThe lighting and switching were planned around how the owners use the home, giving them practical control over the different spaces.

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Kitchen lighting, with a round paper pendant over the islandArchitects & builders · Newcastle · Residential electrical services

Newcastle house rewire and electrical fit out

What we didRe-wired all parts necessary to bring house up to current safety standards.

How it helpedOutlets, switches and light fittings were aligned with the tiles, joinery and skirting, finished to the standard of the rest of the build.

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Waxed paper pendant installed alongside orb wall lightsArchitects & builders · Newcastle · Architectural homes

Newcastle home architectural renovation

What we didInstalled quality light fittings throughout renovated portion of house.

How it helpedDimmable lighting throughout the renovated rooms, installed to the same standard as the rest of the renovation.

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Stair lighting and vintage pendant lights along the hallwayArchitects & builders · Newcastle · Residential electrical services

Newcastle extension and second level addition

What we didWorked with the builder through the staged renovation, installing new circuits, lighting, power, ceiling fans and the owners’ vintage and Art Deco light fittings.

How it helpedThe staged approach allowed the electrical work to progress alongside the building works, with existing and new electrical services managed as different sections of the renovation were completed.

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Kitchen lighting, with a pendant over the island and strip lighting under the cabinetsArchitects & builders · Newcastle · Architectural homes

Newcastle architectural build

What we didFull power and light fit out.

How it helpedBy taking a flexible approach and emphasising ongoing communication, we were able to adapt to all necessary changes and offer cost saving options wherever possible throughout the build process.

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Australian-made Tindo solar panels after the system upgradeHomeowners · New Lambton · Solar optimisation & upgrades

Solar system replacement & upgrade

What we didInstalled a Fronius inverter and Australian-made Tindo panels.

How it helpedThe new system increased output from approximately 1.6 kW to 3.4 kW while using a similar roof area.

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IDEC PLC modules in the control panel, with input status lights on and ribbon cables connectedManufacturing · Singleton · Automation & control

IDEC PLC & HMI upgrade

What we didConverted and updated the existing FC3A PLC program for the FC6A platform.

How it helpedThe upgrade replaced an unsupported PLC while retaining and updating the existing rotomoulding machine controls.

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A power logger showing the voltage THD trend and the maximum reading on each of the three phasesManufacturing · Newcastle · Advanced fault finding

Generator harmonic distortion investigation

What we didAnalysed harmonic distortion within the generator-connected electrical system.

How it helpedWhile the cause of the intermittent generator fault was not pinpointed, the investigation confirmed that harmonic distortion was within acceptable limits.

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Three blue electric motors mounted above the hydraulic pumps on the machine frameManufacturing · Newcastle · Industrial maintenance

Industrial machine electrical & thermal inspection

What we didUsed thermal imaging to assess heat patterns across the electric motors.

How it helpedThermal imaging provided a fast and efficient way to identify heat patterns requiring further investigation.

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Covered timber deck and entrance to the new relocatable amenities buildingsManufacturing · Hunter Valley · New facilities & expansions

Manufacturing facility amenities power supply

What we didInstalled an additional 60 m of underground conduit and a new pit, and hauled more than 160 m of cable to supply the buildings.

How it helpedThe final connection was completed at the end of shift, limiting the power outage to less than 30 minutes.

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